Cracking the History of L'eggs Pantyhose

twitchery, Flickr // CC BY 2.0
twitchery, Flickr // CC BY 2.0

It was Robert Elberson’s job to take stock of a woman’s legs, and what he saw didn’t please him. It was 1968, and the recently-appointed president of Hanes Hosiery Mill Co. observed a growing number of pantyhose customers were grabbing cheap stockings at grocery stores for the sake of convenience. While a woman might shop for food multiple times a week, she would likely only head to a department store once every month or two. Rather than wait, she would purchase undergarments when it was most convenient.

The message was clear: Hanes needed to get its product into supermarkets. They would also have to stand out from the 600-plus other manufacturers who were producing pantyhose. Elberson needed a radical departure from the mundane cardboard packages. What his advertising firm came up with ended up revolutionizing the undergarment industry, and made the grocery store aisle practically competition-proof. It was called L’eggs, and it became a piece of retail art.

Ladies' undergarments experienced several radical paradigm shifts in the 20th century. Man-made nylon stockings, introduced at the 1939 New York World's Fair, provided an alternative to silk, which was pleasing to the eye and soft to the touch but tended to run and snag. When nylon was co-opted for the war effort, women drew “seams” on their legs to replicate the look and then practically rioted when stockings were once again made available.

In 1959, single-piece pantyhose made the labor of garters largely a thing of the past. Cheap to make and distribute, hundreds of companies glutted the market with product. But unlike other major consumer categories, there was no Coke or Pepsi—or even an RC Cola—of the pantyhose world; consumers had no brand loyalty. Pantyhose were pantyhose.

What women did prefer was buying them outside of department stores. This became even more apparent as the miniskirt and other slender fashion offerings made hem lines undesirable, and sales of hosiery climbed. Women, Elberson noted, embraced the convenience of tossing a pair of pantyhose in their cart along with bread and milk, even if the quality was poor. Hanes had been sticking with department stores. It was time for a change.

In 1968, Elberson and Hanes planning manager (and future executive vice president) David E. Harrold instructed their employees to begin work on designing a product that would capture a woman’s attention in the supermarket aisles. Because they feared department store buyers would revolt, they codenamed the project “V-1” and relegated it to the basement of the Hanes plant in Weeks, North Carolina. They enlisted graphic designer Roger Ferriter, of the ad firm Dancer-Fitzgerald-Sample, to revitalize the clichéd packaging common at the time: hose stretched over a piece of cardboard and inserted into a plastic sleeve.

Ferriter’s idea came to him the morning he was scheduled to make his presentation to Hanes. Crumpling the pantyhose in his hand, he realized it could fit inside an eggshell—and eggs, in Ferriter’s mind, were representative of something new, fresh, and natural. He gave it the name “L’eggs” and won over the Hanes executives in an instant.

Another designer, Fred Howard, developed the perfect complement to the egg-shaped package—a revolving display that housed the L’eggs shells and nothing else, so stores would be unable to stuff competing pantyhose in the rack. Hanes also eliminated wholesalers; they sold stores the product on consignment and hired sales reps to maintain the displays.

The one-size-fits-all L’eggs eggs made their debut in 1971. Hanes knew women wanted pantyhose in grocery stores. But how would they respond to an egg?

Within months, L’eggs was the top-selling brand in the hosiery market. Consumers were captivated by the package, the fact that the product largely held up over time, and the idea that they no longer had to feel obligated to run to a clothing or apparel store in order to replace a torn pair of stockings. Hanes recorded $120 million in L’eggs sales in 1972 alone. By 1976, they had taken 27 percent of the entire grocery store pantyhose business, virtually double that of their nearest competitor.

Like the Quaker Oats can and actual egg cartons, the L’eggs containers proved to be an enduring presence in the household. Some people used them as holiday decorations, party favors, or planters; Hanes had tremendous marketing success tweaking them in different colors for holiday promotions. They even released a book offering dozens of craft ideas. It sold 23,000 copies in its first month of release.

Despite the fact that L’eggs appeared to be a utilitarian product purchase, the growing eco-consciousness of consumers in the 1980s began to reject the idea that Hanes’s plastic design was good for the environment. From the perspective of Hanes, it was also a shipping hassle: the “dead space” in the egg not taken up by the rumpled pantyhose added to delivery costs. In 1992, the company unveiled a new, recyclable cardboard package with an ovoid top resembling an egg.

While the original L’eggs package reappears periodically for anniversaries and promotional duties, the design has largely been rendered obsolete by waste concerns. As a monument to retail design, however, it was once stocked in some of the most valuable shelf space in the world: the Museum of Modern Art.

Friday’s Best Amazon Deals Include Digital Projectors, Ugly Christmas Sweaters, and Speakers

Amazon
Amazon
As a recurring feature, our team combs the web and shares some amazing Amazon deals we’ve turned up. Here’s what caught our eye today, December 4. Mental Floss has affiliate relationships with certain retailers, including Amazon, and may receive a small percentage of any sale. But we only get commission on items you buy and don’t return, so we’re only happy if you’re happy. Good luck deal hunting!

A Hair-Raising History of the Flowbee

The Flowbee revolutionized the highly suspect idea of cutting one's own hair.
The Flowbee revolutionized the highly suspect idea of cutting one's own hair.
I Love Fun, YouTube

Like many great ideas, there is some confusion surrounding how California-based carpenter Rick Hunts was struck by inspiration for the Flowbee. The infomercial sensation of the late 1980s is a vacuum cleaner attachment that straightens hair, munches on it with clippers, and then sucks the trimmings into the canister.

In one version, Hunts is beguiled by a television show he saw in 1979 that demonstrated a person getting their hair cut while hanging upside-down, freeing their locks for clipping. Another has Hunts using a vacuum to get sawdust from his workshop out of his hair and having an epiphany.

The latter sounds more like the kind of mythologizing that accompanies inventors—one questions the wisdom of using a vacuum to remove sawdust from their hair rather than simply showering—but it doesn’t matter much. However he came upon the notion, Hunts’s vision of an at-home substitution for a barber was the Soloflex of hairstyling. It promised convenience, affordability, and the novelty of boasting your hair had been trimmed by a Hoover upright.

Hunts’s device, which he initially dubbed the Vacucut, took six to seven years to develop. By one estimate, he went through four prototypes—the last one involving 50 modifications—before he perfected the vacuum attachment. (Hunts’s children—or, more specifically, their hair—were used for testing.) The Vacucut took hair anywhere from a half-inch to six inches in length and, thanks to the suction of the vacuum, pulled it straight in the same way a stylist holds hair between their fingers. Once extended, clippers inside the attachment trimmed the excess, which wound up in the vacuum.

It required no skill and no additional pairs of hands; the length was adjustable using the included spacers. Owing to the air flow and the fact the device made a buzzing noise similar to a bee, Hunts decided to rename it the Flowbee, with a bumblebee-esque black and yellow color scheme.

Hunts, who raised more than $100,000 from investors and even sold his cabinet shop to obtain additional funds to mass market his creation, clearly felt the Flowbee would be a slam-dunk. He approached major personal grooming companies like Conair, Norelco, and Remington to see if they’d be interested in the Flowbee. He also approached beauty salons to see if they’d consider selling them to customers. He later recalled that all of them said the idea was nuts. In the case of the salons, they were afraid the Flowbee might actually work as advertised and see a reduction in foot traffic from people content to cut their own hair. 

Dismayed, Hunts took to trying to move product out of his garage. He also went to county fairs, where he would have a volunteer come up on stage. One side of the person’s head would be trimmed with scissors, the other side with the Flowbee. The results were comparable, and Hunts began selling a modest amount of inventory at $150 each.

The reaction of the county fair crowd may have been on Hunts’s mind when he saw an infomercial one evening for a food-sealing product. The program-length paid advertisements were really just barker shows broadcast to a mass audience. The Flowbee, Hunts knew, needed to be demonstrated. So Hunts spent $30,000 to produce and buy airtime for a 30-minute spot that began airing in 1988. Soon, the entire country was watching people aim a vacuum nozzle at their heads and clip their own hair.

The Flowbee entered popular culture, getting mentions in films like 1992’s Wayne’s World, where Garth (Dana Carvey) is menaced by a Suck Kut, and on shows like Party of Five. Imitators like the RoboCut and the Hairdini appeared to bite into market share, but the Flowbee enjoyed brand recognition. A Flowbee Pet Groomer was introduced, and Flowbee barbershops were considered. By 1992, the Flowbee was being sold in major retail chains. By 1993, Hunts’s San Diego-based company, Flowbee International, had sold 200,000 units. By 2000, the number was 2 million. While that may not sound like a lot, consider that this was a vacuum cleaner attachment selling for $69.95 to $150 retail that was intended for use on one’s head.

While millions of people enjoyed the Flowbee’s kitsch appeal, some people thought it sucked. Stylists believed it lacked the artistry of a professional, while others complained it wasn’t effective on hair longer than six inches or on curly locks. It was also difficult for the Flowbee to trim the sides or around the ears. George Clooney, however, swears by it; in December 2020, he admitted that he's been using one to cut his own hair for decades.

While they no longer air infomercials, Flowbee International is still in business—and has seen increased interest in the wake of the coronavirus pandemic as people avoid salons and look for alternatives to becoming Howard Hughes. Unfortunately, health concerns have prompted a cessation of activity at the Flowbee factory in Kerrville, Texas. They don’t intend to ship new product (which now sells for $99) until things settle down. The RoboCut, however, is still shipping.